Anyone replace a tensioner on a Mercruiser 8.1 ?

onthejob

Member
May 1, 2013
266
Rochester, NY
Boat Info
2003.5 Sea Ray 340 Sundancer, Raymarine A97 and Quantum radar. Hurley Davits with a Zodiac 310 Wave
Engines
2x 370-hp MerCruiser 8.1S Horizon with V-Drives turning 4 blade wheels
Had a squeak I was dealing with and swapped out the belt which stopped the squeak. According to the manual, the 8.1 has a belt tensioner pulley wheel in the middle of the serpentine route. It said turn it clockwise with a breaker bar (and 13mm socket in 1/2” drive) to loosen the pulley tension so the belt can be removed. When I did that it did not loosen the tension, only felt it tightened the bolt. I felt having that much leverage I could easily snap the bolt so I stopped. Instead I loosened the alternator and got the old belt off - new belt on that way. Should I be concerned the tensioner is not working properly or did I do something wrong? Anyone replace one of these and can give me some insight on the procedure any any other suggestions? Idler pulley as well? Thanks!
 
Some of the 8.1 inboard engine setups are different. On mine, the belts are tensioned by a long bolt on the alternator that has two nuts on it that lock onto each other once the tension is set. The pulleys are fixed in their positions. Only the alternator adjusts.
 
Some of the 8.1 inboard engine setups are different. On mine, the belts are tensioned by a long bolt on the alternator that has two nuts on it that lock onto each other once the tension is set. The pulleys are fixed in their positions. Only the alternator adjusts.

+1
 
I am now realizing that after I changed the port belt. Sometimes I forget the benefit of having two motors, when something goes wrong check to see if the other one does the same swapping out parts. Thanks guys. Cross that project off the list.
 

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