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Thread: Transmission issue - 400 EC 1996
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08-12-2012, 07:47 AM #1
- Join Date
- Jul 2010
- Location
- Bush River on the Cheasapeake Bay
- Boat
- Sea Ray 400 Express Cruiser
- Details
- 1996 EC, Garmin 3210, Dinghy - Seadoo Jet boat with twin 85 horse. Fun and Fast.
- Engine(s)
- 7.4 MC Westerbeke 7KW
- Posts
- 711
Transmission issue - 400 EC 1996
Yesterday while boat I heard a noise almost akin to a slippage in the transmission. This happened twice so i shut down the trans and the engine. Fluids are fine and stuffing box appears to be ok. As we made our way into the raftup area I restarted the engine and trans worked fine. On the way back to the marina I noticed I had to push the one engine (proble side) more to sync the engines After a bit I had no trans push at all. In the slip I started the engine put it in both forward and reverse gear. No movement either way.
Any ideas things I should check before calling in the mechanic? If there is a thread on this (I am looking) please point me in that direction.
Thanks, Joe
Sea Ray 400EC - JoeUS Army RetiredCPT, QMGulf War Vet
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08-12-2012, 11:28 AM #2
I hate to say it, but I had a similar scenario and I have a new $10000 transmission. Pull your filter. If the fluid is black, it's probably burnt clutch packs. I'm not an expert, so your results may vary. Good luck
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08-12-2012, 11:49 AM #3
- Join Date
- Oct 2006
- Location
- Middle Tennessee/NW Florida
- Boat
- Sea Ray & a Boston Whaler Dauntless (75hp Merc)
- Details
- 1996 450DA
- Engine(s)
- 3116 Caterpillars
- Posts
- 7,184
Re: Transmission issue - 400 EC 1996
From your description it sounds very much like a pump failure in the transmission......the pump provides hydraulic pressure to hold the clutches engaged, so with inadequate pressure, the clutches slip. In a '96 EC you probably have Borg Warner gears and I believe the pump is serviceable without a total disassembly of the transmission, so you may have more in the labor to pull the transmission out of the boat than in the actual transmission repair, less parts. The pumps are external on some transmission types (easy fix), inside the front case on others (expensive). Unless you are up for the heavy lifting and can do the diagnostics and the tear down, it is probably best to call an experienced mechanic for this one.
Frank
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08-12-2012, 12:27 PM #4
- Join Date
- Jul 2010
- Location
- Bush River on the Cheasapeake Bay
- Boat
- Sea Ray 400 Express Cruiser
- Details
- 1996 EC, Garmin 3210, Dinghy - Seadoo Jet boat with twin 85 horse. Fun and Fast.
- Engine(s)
- 7.4 MC Westerbeke 7KW
- Posts
- 711
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08-12-2012, 12:30 PM #5
- Join Date
- Jul 2010
- Location
- Bush River on the Cheasapeake Bay
- Boat
- Sea Ray 400 Express Cruiser
- Details
- 1996 EC, Garmin 3210, Dinghy - Seadoo Jet boat with twin 85 horse. Fun and Fast.
- Engine(s)
- 7.4 MC Westerbeke 7KW
- Posts
- 711
Re: Transmission issue - 400 EC 1996
Frank,
Thanks for the info. I do have BW gears. Could this have happened when the engine was replaced last summer? Engine was pulled, rebuilt and then re-installed. Just curious.
Thanks again,
Joe
Sea Ray 400EC - JoeUS Army RetiredCPT, QMGulf War Vet
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08-12-2012, 02:56 PM #6
- Join Date
- Oct 2006
- Location
- Middle Tennessee/NW Florida
- Boat
- Sea Ray & a Boston Whaler Dauntless (75hp Merc)
- Details
- 1996 450DA
- Engine(s)
- 3116 Caterpillars
- Posts
- 7,184
Re: Transmission issue - 400 EC 1996
The short answer is : No..........but I have no ides what was done when the engine was pulled and replaced. If the internal pump is the issue, I believe it is inside the transmission housing but not integral to the mechanism so the case can be separated and just the pump replaced.
Bear in mind that is a wild a$$ guess from 1000 miles away and I have not seen or heard the boat run.Frank
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08-12-2012, 03:17 PM #7
- Join Date
- Jul 2010
- Location
- Bush River on the Cheasapeake Bay
- Boat
- Sea Ray 400 Express Cruiser
- Details
- 1996 EC, Garmin 3210, Dinghy - Seadoo Jet boat with twin 85 horse. Fun and Fast.
- Engine(s)
- 7.4 MC Westerbeke 7KW
- Posts
- 711
Re: Transmission issue - 400 EC 1996
Totally understand But it is a starting point. I am going to take another look at the trans. What I am looking at I don't know but I am going to look.
Thanks for your insight if I ever get 1000 miles down the road I owe you dinner.
Joe
Sea Ray 400EC - JoeUS Army RetiredCPT, QMGulf War Vet
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08-12-2012, 08:31 PM #8
- Join Date
- Oct 2006
- Location
- Middle Tennessee/NW Florida
- Boat
- Sea Ray & a Boston Whaler Dauntless (75hp Merc)
- Details
- 1996 450DA
- Engine(s)
- 3116 Caterpillars
- Posts
- 7,184
Re: Transmission issue - 400 EC 1996
Just for giggles, start the engine and put the bad transmission in gear and look at where the shaft enters the coupler. It is a stretch, but I have seen loose set screws allow a key to shear and let the coupler rotate on the shaft.......wouldn't it be cool if your only problem was a $1.50 key and boogered up key-way.
Frank
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08-13-2012, 05:11 AM #9
- Join Date
- Jul 2010
- Location
- Bush River on the Cheasapeake Bay
- Boat
- Sea Ray 400 Express Cruiser
- Details
- 1996 EC, Garmin 3210, Dinghy - Seadoo Jet boat with twin 85 horse. Fun and Fast.
- Engine(s)
- 7.4 MC Westerbeke 7KW
- Posts
- 711
Re: Transmission issue - 400 EC 1996
That would be nice!
Quick update. I called my mechanic he said to start the engine put it in gear. Does it move forward and reverse. He wanted to establish that the prop was still there.
Well, as soon as I put it in reverse she moved back. In forward I just sat there until I gave it more gas then I moved forward. My mechanic now thinks that something is wrapped around shaft or prop I hope to haul out today or tomorrow and take a look.
Stay tuned
Sea Ray 400EC - JoeUS Army RetiredCPT, QMGulf War Vet
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08-14-2012, 11:22 AM #10
Re: Transmission issue - 400 EC 1996
Joe,
Did you get the boat pulled?Captain Hans - "La Dolce Vita"
2007 Sundancer 38 http://mygnba.comTwin 496 8.1S HO MerCruiser® V-drives
2004 Sea Ray 320 (3 years) 2003 Sea Ray 240 (3 months)
** Vietnam Veteran **


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