Results 1 to 9 of 9
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09-19-2012, 10:09 AM #1
- Join Date
- Jun 2012
- Location
- Baltimore
- Boat
- Sea Ray
- Details
- 2002 380 Sundancer
- Engine(s)
- 8.1 Mercrusiers
- Posts
- 2
How much should this be? Replacement exhaust manifolds 8.1 mercruisers...
Forgive me, because I'm essentially illiterate when it comes to engines, and so I need to get all this work done by the experts.
8.1s mercruisers, on 2002 searay sundancer. Starboard engine overheated with smoke billowing a couple of weeks ago; limped home on port engine. Waterpump, pulley, alternator seized, exhaust elbows found to be leaking. MarineMax gave me an estimate.
My question is...they want to replace both exhaust manifolds, risers, elbows (mercruiser 8.1s, that had new manifolds in 2009): at a charge $4675 ($1485 labor, $3090 parts, $200 other stuff) for each engine. And $550 to haul it out for one day. Total of near $9900.
Is that a crazy price? I tried searching, at that seems pretty high.
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09-19-2012, 11:29 AM #2
- Join Date
- Mar 2008
- Location
- MDR, CA
- Boat
- Sea Ray
- Details
- 2003 Sea Ray 340 DA
- Engine(s)
- 8.1 Horizons
- Posts
- 477
Re: How much should this be? Replacement exhaust manifolds 8.1 mercruisers...
I'm no expert, but that sounds like highway robbery.
Michael McGuire
2003 340 Sundancer, Twin 8.1S Horizon Mercruisers
Marina Del Rey, CA

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09-19-2012, 11:30 AM #3
- Join Date
- Aug 2011
- Location
- cape cod mass
- Boat
- sea ray
- Details
- 2006 sea ray 280
- Engine(s)
- Twin 5.0's with B3's closed cooling with Kohler 5E
- Posts
- 300
Re: How much should this be? Replacement exhaust manifolds 8.1 mercruisers...
Not understanding exactly what happened, but alternator seized, shredded belt and overheated because the water pump quit spinning?
3 year old manifolds don't need to be replaced, the riser surface on the manifold along with the risers themselves can be resurfaced at your local machine shop for short money. Replace the elbows, if they are in rough condition, if not, give them the same treatment. Back together with OEM gaskets.
Shop around for a better price, that's crazy money.
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09-19-2012, 12:46 PM #4
- Join Date
- Oct 2006
- Location
- Middle Tennessee/NW Florida
- Boat
- Sea Ray & a Boston Whaler Dauntless (75hp Merc)
- Details
- 1996 450DA
- Engine(s)
- 3116 Caterpillars
- Posts
- 7,194
Re: How much should this be? Replacement exhaust manifolds 8.1 mercruisers...
The red flag for me in your description of the charges is the haul out fee. You don't need to have a 380DA out of the water to do a manifold/riser replacement and $550 is high......I can get my 450DA hauled out for $225 if I am doing some work on the hull, but most marinas hitting you up for $9K in repairs don't charge for the haul out or yard time. The haul out charge may be indicative or over pricing in parts and labor.
I'd have to shop that quote around at an independent Mercruiser service center to keep MM honest.Frank
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09-19-2012, 12:54 PM #5
- Join Date
- Jul 2011
- Location
- Lake Winnipesaukee
- Boat
- Sea Ray
- Details
- 2009 Sea Ray 350 Raymarine c120 classic
- Engine(s)
- 8.1 Horizons v drives
- Posts
- 402
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12-05-2012, 02:36 PM #6
- Join Date
- Sep 2012
- Location
- Miami, FL
- Boat
- Sea Ray
- Details
- 1997 330EC (Amberjack)
- Engine(s)
- Twin 2005 8.1S Mercruisers, ZF63A straight drives
- Posts
- 4
Re: How much should this be? Replacement exhaust manifolds 8.1 mercruisers...
I have a '97 330EC with twin 8.1S's, and am replacing my manifolds now. I bought 4x OEM manifolds and 4x sets of elbow gaskets for about $2200, including tax and shipping. I'll check the elbows when I take them off, and either recondition them (around $300 at a local auto shop) or replace them (about $500/ea, ugh). I'm planning to do the work myself this weekend in my slip, no need to haul the boat. I agree with mmcguire2002, $10k for the job is highway robbery...
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12-05-2012, 03:37 PM #7
- Join Date
- Aug 2010
- Location
- Annapolis, MD - Middle Chesapeake Bay
- Boat
- Sea Ray
- Details
- 2005 300DA, Garmin 740s w/Vision Charts and GMR18HD RADAR
- Engine(s)
- 5.0MPI w/BIIs, Kohler 5E Generator.
- Posts
- 722
Re: How much should this be? Replacement exhaust manifolds 8.1 mercruisers...
The bill for parts/labor when replacing the risers/manifolds/elbows and raw water impellers on my BII drives (I was just lazy and since they were already there!) came to ~$5K in Annapolis. I got a discount for doing it before the winterization rush came when they were a bit slow. Granted I have 5.0L EFI engines, not 8.1s, but the work was done on the lift. If you want the number of my merc certified mechanic PM me. They do make road-calls and may offer you a discount for doing it over the winter.
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12-05-2012, 04:55 PM #8
- Join Date
- Jan 2007
- Location
- West coast Vancouver to Alaska
- Boat
- SeaRay 380 Aft cabin
- Details
- 380 Aft Cabin 1989 GPS and Charts by Nobeltec
- Engine(s)
- Twin 454 strait shaft
- Posts
- 1,183
Re: How much should this be? Replacement exhaust manifolds 8.1 mercruisers...
On my boat the risers are for OEM cost 1000 for 4. The manifolds if I require them are 380 each so 1500 for 4. Labour I have been told is 8 hours an engine.
Best to have the risers taken off first. Most rad shops will refurbish them. I pay 200 for 4. If the mating faces are thinned I replace them.
Lots of threads on manifold work by a lot of people who know way more than me. Read some and you will get a better idea what to do and pay.
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12-05-2012, 05:23 PM #9
- Join Date
- Aug 2009
- Location
- Long island , NY
- Boat
- Sea Ray
- Details
- 1997 330 sundancer
- Engine(s)
- twin 454's, Carb, V-Drives
- Posts
- 4,171
Re: How much should this be? Replacement exhaust manifolds 8.1 mercruisers...
Sounds like around double what it should be. As all others have said, shop them!!
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