Results 1 to 10 of 10
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10-06-2012, 05:53 PM #1
- Join Date
- May 2011
- Location
- Huntington WV boating the Ohio River and lakes in Kentucky
- Boat
- Sea Ray
- Details
- Sea Ray 225
- Engine(s)
- 5.0 Mercruiser
- Posts
- 93
Idle air control (IAC) valve problem??
I believe I have the dreaded IAC Idle Air Control valve problem on my 03 5.0 MPI Alpha. It will not stay running at idle, dies immediately after it fires. If I advance the throttle some it will start and run but then die immediately when I return the throttle to shift gears.
Just prior to this happening I was cruising along, engine running fine, and then all of a sudden I get the warning tone.....two beeps every 60 seconds. This lasted for several minutes until I came back to the ramp, then when pulling the throttle to enter a no wake zone the engine died. It would only run with the throttle advanced, I was unable to get it into gear as it died immediately at idle. From what I have read on the Internet this is a very common problem on the 5.0 MPI. Anyone experienced this?? Are there other weak areas on this engine I need to know about......spare parts to carry etc????
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10-07-2012, 06:09 AM #2
- Join Date
- Jul 2009
- Location
- Charlotte, NC- LKN
- Boat
- Sea Ray
- Details
- 2006 280 Sundancer
- Engine(s)
- T-5.0 w/BIIIs, CWC, 5.0 kw Kohler
- Posts
- 373
Re: Idle air control (IAC) valve problem??
IAC failure is very common but an easy 10 minute DIY job. Make sure to replace the filter. I had both IACs fail within a week earlier this year and had one go bad on my prior boat. I now always carry a spare.
Jim T.
Charlotte, NC (LKN)
Current Boat: 2006 280 Sundancer w/ 5.0s, BIII's, 5kw Kohler
Prior Boats:
2005 240 SD 350 Mag
2001 Beneteau 393
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10-07-2012, 06:56 AM #3
- Join Date
- Oct 2006
- Location
- South Carolina
- Boat
- Sea Ray
- Details
- 2006 260DA
- Engine(s)
- 350 MAG Bravo III
- Posts
- 5,757
Re: Idle air control (IAC) valve problem??
Those are all signs of a bad IAC.
But before you replace it, remove the IAC filter first and try to start the motor. If it starts and idles then the filter is the problem. If the symptoms still remain, then it is the IAC and it will have to be replaced.
Dave
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10-07-2012, 08:39 AM #4
- Join Date
- Aug 2011
- Location
- cape cod mass
- Boat
- sea ray
- Details
- 2006 sea ray 280
- Engine(s)
- Twin 5.0's with B3's closed cooling with Kohler 5E
- Posts
- 299
Re: Idle air control (IAC) valve problem??
Don't forget that you can buy the part at NAPA for less than half the $
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10-07-2012, 11:38 AM #5
- Join Date
- Nov 2009
- Location
- Occoquan, VA / Beaufort, SC
- Boat
- Sea Ray
- Details
- 2004 300DA / 2009 175 Sport
- Engine(s)
- Twin 350Mag, BIII / 3.0L Merc, Alpha 1
- Posts
- 877
Re: Idle air control (IAC) valve problem??
I keep two spare IAC/gasket/filter combos on my boat (along with two spare impellers and two spare thermostats). The IAC is such an easy swap out that its great peace of mind having the spares. Plus, things mostly break that you don't have spares for so you'll probably go a long time between failures if you keep the spares onboard. Just the way it works.
-- Bill

2004 Sea Ray 300 Sundancer
2009 Sea Ray 175 Sport
Previous: 1977 Starcraft Runabout (80hp Merc outboard)
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10-07-2012, 12:39 PM #6
- Join Date
- Sep 2008
- Location
- Fort Mill, SC / Lake Wylie
- Boat
- Sea Ray
- Details
- 2005 280DA, Lowrance HDS7, Windlass
- Engine(s)
- T-5.0 MPI Closed Cooling w/ Bravo Three Drives; Kohler 5E Genny
- Posts
- 2,713
Re: Idle air control (IAC) valve problem??
Reference Post #8 in this thread for details. http://clubsearay.com/showthread.php/36072-Impeller-IAC

2005 Sea Ray 280 Sundancer
Twin-5.0MPI Bravo III, Kohler 5E
Other: 2004 Yahama XLT1200 Waverunner
Previous Boat- 2003 Sea Ray 225 Weekender 5.0MPI Bravo III
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10-18-2012, 10:05 AM #7
- Join Date
- May 2011
- Location
- Huntington WV boating the Ohio River and lakes in Kentucky
- Boat
- Sea Ray
- Details
- Sea Ray 225
- Engine(s)
- 5.0 Mercruiser
- Posts
- 93
Re: Idle air control (IAC) valve problem??
Just replaced the Idle Air Control on my boat and it took care of my problem. Now I will carry a spare next season for sure. A 10 minute repair and all you need is an allen wrench!! Very common problem on MPI engines from what I have learned from my Internet searches.
Carry a spare!!!
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10-18-2012, 09:45 PM #8
- Join Date
- Jul 2011
- Location
- Lake Michigan (IL/WI border, Southport Marina E Dock)
- Boat
- Sea Ray
- Details
- '98 310 Sundancer, '11 Baltik BA95 Dinghy, '99 Yamaha GP1200, '03 Yamaha FX140
- Engine(s)
- 5.7L Mercruiser EFI w/ Bravo III Drives, 4.5kw Westerbeke Genset, Torqueedo 1003 for Dinghy
- Posts
- 507
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10-18-2012, 10:31 PM #9
- Join Date
- May 2011
- Location
- Huntington WV boating the Ohio River and lakes in Kentucky
- Boat
- Sea Ray
- Details
- Sea Ray 225
- Engine(s)
- 5.0 Mercruiser
- Posts
- 93
Re: Idle air control (IAC) valve problem??
The brand I bought was from iboats.com and it was Sierra. I'm sure it is marine compliant. Napa did not carry it and this brand was cheaper than the Mercruiser part.........and since I will always carry a spare....and since the Mercruiser original OEM failed I think this brand will work fine.
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10-19-2012, 10:16 AM #10
Re: Idle air control (IAC) valve problem??
Yes, the NAPA part is compliant.
2004 Sundancer 390
"Believe"


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LOL, that's funny, you go girl! I'm with you when you're the Captain you're in charge:)
Arrggg men