I have recently purchased a set of stainless manifolds from hi-tek for my 5.0L MPI. However, after two hours of mucking around with the head bolts in I have only manage to get the outer two in and I am thoroughly stumped. There doesn’t seem to be enough room for me to even get the bolts in the holes let alone get a wrench in there to torque them up.
I have seen that a few people on here have purchased stainless manifolds from hi-tek for their boats and I was wondering if you could share any tips, techniques or special tools that you used to install yours.
I would post some pics of my set up to make things clearer but am not sure how to do this with my phone (Galaxy S2).
Just a couple of lessons from my installation... I would use permatex high temp gasket sealer on the gaskets... All my gaskets leaked... I used SS bolts, which I matched the OEM steal bolts, but there is very little clearance ont the HiTek manifols, and in retrospect, I would have used bolts with smaller heads. Re-tighten your bolts after running your boat for a few weeks... My manifolds are 3 years old...
Rod, Nancy, Amy, and Kelly
NANSEA" '01 340 DA
Past: '01 190 SunDeck '96 300DA, '95 250DA, '95 175BR
I used the gaskets that came with the manifolds and installed as normal with no leaks. I installed mine last April. I agree, very little clearance for the bolts to be installed. I used a 1/4" ratchet along with an array of swivel type connectors and swivel sockets to get them tight. I torque wrench was out of the question. I got everything tight, ran it a few times (while looking for leaks) and then retightened.
Proud Inagural Memebr of the HOLE IN THE WATER Club!
1998 Yamaha GP 800 Jetski
1998 215 Aquasport Explorer
1995 180 Pro-Sport
1969 Sea King 14' Tri-Hull
On mine..BCGTC the governor belt is forward of the raw water pump belt. I've removed the raw water belt from the pulley buy it seems I need to remove the governor belt to remove and reinstall new raw...