System Monitor replacement for mechanical engines

Discussion in 'Electronics Q&A' started by ZZ13, Apr 22, 2022.

  1. ZZ13

    ZZ13 Well-Known Member

    Nov 25, 2009
    Lady's Island, SC
    2001 400 Sedan Bridge
    Cummins 450 Diamond
    When I bought the boat 8 years ago I dished out $800 for a new systems monitor DDU. Well a lightning EMP fried it a few weeks ago. I had no interest in another $800 purchase so I looked at alternatives. Since I have all mechanical engines with no Smartcraft and no Nmea2000, I went with the straightforward approach. I bought two $50 panels from Aqualarm. One for four bilge pumps and one for the four engine alarms I want (low oil and high temp on each engine). Here are the panels. They will be mounted side by side where the DDU was. Waiting on the engine panel to arrive.
    5E28E052-EFD9-426B-B170-EEA619B4C384.jpeg 1DA9EF13-ABBB-42CA-A59E-101251505DAB.jpeg
    Here is the Systems Monitor schematic for my boat that I used for the wiring:
    97648E17-4233-4A97-AF14-FB498AA0F906.jpeg
    Wiring the four bilge connections was straight forward. They go to +12v when active and the alarm panel triggers on sensing +12V. So I just cut the four wires off the connector and heat shrink butt connected them to a 16/4 cable that I chased to the bridge.

    The engine alarm requires a relay for each wire to convert a ground signal (the engine sensors go to ground when active) to a +12v signal for the alarm panel. Here is the schematic I am using for that. I am awaiting the panel and the relays to arrive so that’s a future installation.
    736BDB46-54BD-42E6-BCA5-337608E55B92.jpeg
    i am not connecting the generator or transmission signals. My generator is a replacement and the installer did not add the dedicated system monitor oil switch, so nothing to wire up. And my boat does not have transmission temp switches installed so nothing to wire up there. And I am not wiring the shower sump pump. No value in that in my opinion. I’ll post a final picture when I get the second panel installed.
     
  2. Maybe A Dancer

    Maybe A Dancer Became a Dancer 12/23/21 PLATINUM Sponsor

    815
    Aug 20, 2021
    Florida West Coast
    Started out as MAYBE A DANCER
    Became a Dancer - 12/23/21
    450 DA Sundancer running CAT 3126
    I'm doing something similar - Guess I'm just too old school.

    Gotta re-do the faded dash panels with cutouts for old electronics anyway.

    In addition to your plan I'll be adding:

    • trans oil temp gauges
    • generator oil pressure
    • generator water temperature
    and also engine pyrometer & boost gauges.

    emergency bilge pumps will be tied to an alarm and an indicator light

    regular bilge pumps will be tied to a digital bilge pump counter

    Maybe I missed something but that s failry accurate

    RWS
     
    Nater Potater likes this.
  3. Nater Potater

    Nater Potater Well-Known Member GOLD Sponsor

    Oct 19, 2020
    Southwest Idaho
    1992 300DA Sundancer
    Twin Merc Alpha I Gen II I/O's with 5.7 V8's
    I like the idea of having both analog gauges and idiot lights/audible alarms. Those panels you wired in look like the hot ticket.
     
  4. SKybolt

    SKybolt Well-Known Member SILVER Sponsor

    Nov 11, 2014
    Kent Narrows, MD
    Reel Nauti
    460 EC
    Detroit 6v92TA
    (Low profile's)
    Alison Gears
    Westerbeke
    12.5kw Genset
    @ZZ13 your idea of using relays is sound, I went that route as well to trigger my RIM100 (Digital System monitor) and also my EMU-1 alarms (Digital Engine converter).

    Although relays work, they can be another failure point and if you reference the correct pos or neg the relays are not really needed. Not sure how the boards are wired. But if your going the replay route take a look at this: https://www.amazon.com/gp/product/B00LW2GA5Y/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1

    I use these for my systems. I have them mounted in project boxes and made harnesses for the connections. They come in 2/4/8 relay packages. The best part about them are the are jumper configurable for a high or low trigger so they are perfect for this application.

    Also make sure when you tie 327 & 32 together they are the same ground. Every ground on your boat should be all tied together at the source (batteries) and if they are not you can get different potentials for ground. Just a best practices point. I can not tell you how many times I have seen this be the source of electrical issues.

    Good luck with the rest of your project, there is value in not having things all digital. But when done right digital has so much more potential and is expandable in many ways.
     
    Nater Potater likes this.
  5. ZZ13

    ZZ13 Well-Known Member

    Nov 25, 2009
    Lady's Island, SC
    2001 400 Sedan Bridge
    Cummins 450 Diamond
    Let me see if I understand this. I can use the sender ground signal as the trigger, rather than +12v, by changing a jumper? And the output from that trigger will be the 12v needed to go to the alarm panel?
     
  6. Nater Potater

    Nater Potater Well-Known Member GOLD Sponsor

    Oct 19, 2020
    Southwest Idaho
    1992 300DA Sundancer
    Twin Merc Alpha I Gen II I/O's with 5.7 V8's
  7. SKybolt

    SKybolt Well-Known Member SILVER Sponsor

    Nov 11, 2014
    Kent Narrows, MD
    Reel Nauti
    460 EC
    Detroit 6v92TA
    (Low profile's)
    Alison Gears
    Westerbeke
    12.5kw Genset
    Yes, or what ever you wire in to the relay. The relay will still be a relay with a common that needs to be fed with +v or -v and then the NO side will go to the alarm panel PCB. The difference is that relay PCB has circuitry that allows for input level selection via jumpers. Works great and I have had it in operation for ~5 years so far. I also bought extra boards as backup's in case they don't sell them any longer. So I have an additional set all wired up ready to go if one dies. I use to check the SM regularly for proper operation, but it has never had an issue so far. Just jinxed myself, but it has been great.
     
    Nater Potater likes this.
  8. SKybolt

    SKybolt Well-Known Member SILVER Sponsor

    Nov 11, 2014
    Kent Narrows, MD
    Reel Nauti
    460 EC
    Detroit 6v92TA
    (Low profile's)
    Alison Gears
    Westerbeke
    12.5kw Genset
    Yep, exactly. A really awesome board and very well built. They have been selling them for a few years now as well. Great find and perfect for this application.
     
    Nater Potater likes this.
  9. ZZ13

    ZZ13 Well-Known Member

    Nov 25, 2009
    Lady's Island, SC
    2001 400 Sedan Bridge
    Cummins 450 Diamond
    Got it. So the signal wire from the switch on the engine (which goes to ground when active) wires into the IN terminal?

    Also what size wire will the connectors accept? I want to be able to stick two 16s in there so I can daisy chain the +12v to all four relay’s COM inputs.
     
    Last edited: Apr 23, 2022
  10. SKybolt

    SKybolt Well-Known Member SILVER Sponsor

    Nov 11, 2014
    Kent Narrows, MD
    Reel Nauti
    460 EC
    Detroit 6v92TA
    (Low profile's)
    Alison Gears
    Westerbeke
    12.5kw Genset
    Yes the sender on the engine wires directly into the IN on the board.

    To stay ABYC compliant you need to use at least 16ga wire, I wired mine with 14ga. All of the engine senders from the SM terminals I used yellow 14ga wire wrapped in a net style harness and used blue 14ga from the board to the RIM/EMU(s), in your case it would be the alarm panel(s). I also mounted the relay board in a "project" box with cable glands and deutsch connector's for easy removal. Amazon carries deutsch pigtails for easy assembly.

    To daisy chain the common's you can use smaller gauge jumper wire. There is no current involved here and if the board is in a project box with the 16ga wire used for in/out then you are still ABYC compliant.
     
    Nater Potater likes this.
  11. ZZ13

    ZZ13 Well-Known Member

    Nov 25, 2009
    Lady's Island, SC
    2001 400 Sedan Bridge
    Cummins 450 Diamond
    Thanks. At that price I will give them a tr
    Thanks. At that price I will give them a try. Ordering four two channel boards. One two channel for each engine and a spare for each engine.
     
    SKybolt, Nater Potater and dtfeld like this.
  12. ZZ13

    ZZ13 Well-Known Member

    Nov 25, 2009
    Lady's Island, SC
    2001 400 Sedan Bridge
    Cummins 450 Diamond
    The relays arrived. I tested it the way I want to use it and it works. With the jumper set to lo, COM is bridged to NO when IN goes to ground. Just what I want. It’s more of a hobbiest relay so the connectors are pretty small. Going to wire it all up to a terminal strip with 18-22 wires then connect the 16 gauge to the terminal strip.
     
  13. SKybolt

    SKybolt Well-Known Member SILVER Sponsor

    Nov 11, 2014
    Kent Narrows, MD
    Reel Nauti
    460 EC
    Detroit 6v92TA
    (Low profile's)
    Alison Gears
    Westerbeke
    12.5kw Genset
    Yeah, there made for the Arduino and PI applications, but I had no issues getting a single 14ga wire in the terminal. I did use solid jumper wire for the commons off of the power wire.
     
  14. Njlarry

    Njlarry Active Member

    561
    May 9, 2021
    Chesapeake bay
    2000 400 DB
    AT LAST
    Cat 3126
    For old school has anyone used or looked into alarms be Borel engeneering?
     
    Maybe A Dancer likes this.
  15. ZZ13

    ZZ13 Well-Known Member

    Nov 25, 2009
    Lady's Island, SC
    2001 400 Sedan Bridge
    Cummins 450 Diamond
    It’s not pretty but it works.
    4BEAC030-611F-4FB5-ABFC-5DFF053BC326.jpeg
     
    Nater Potater and Njlarry like this.
  16. bbwhitejr

    bbwhitejr Well-Known Member

    Apr 14, 2013
    Lake Lanier GA
    2003 420DA, 6CTAs
    NA
    For the cost and difficulty, I think it is gorgeous!!!!

    Bennett
     
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  17. Maybe A Dancer

    Maybe A Dancer Became a Dancer 12/23/21 PLATINUM Sponsor

    815
    Aug 20, 2021
    Florida West Coast
    Started out as MAYBE A DANCER
    Became a Dancer - 12/23/21
    450 DA Sundancer running CAT 3126
    >>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>

    Had BOREL EXHAUST ALARMS on my 10 meter for engines AND genny.

    Purchased same for the 450 DA -

    They're on the installation list along with

    bilge alarms and

    bilge counters

    RWS
     
    Njlarry likes this.
  18. ZZ13

    ZZ13 Well-Known Member

    Nov 25, 2009
    Lady's Island, SC
    2001 400 Sedan Bridge
    Cummins 450 Diamond
    Installed and wired up where the old System Monitor controller was. Just awaiting arrival of the alarm panel to finish up.
    18409146-36BF-4348-8401-4FF906F2BAA0.jpeg
     
    Nater Potater and my3sons like this.
  19. Maybe A Dancer

    Maybe A Dancer Became a Dancer 12/23/21 PLATINUM Sponsor

    815
    Aug 20, 2021
    Florida West Coast
    Started out as MAYBE A DANCER
    Became a Dancer - 12/23/21
    450 DA Sundancer running CAT 3126
    is the relay necessary?

    In theory, why can't one simply run the wire direct ?

    I did this as a test with the high water bilge - wired to a simple buzzer/alarm and it seems to work fine

    Curious.....

    RWS
     
  20. SKybolt

    SKybolt Well-Known Member SILVER Sponsor

    Nov 11, 2014
    Kent Narrows, MD
    Reel Nauti
    460 EC
    Detroit 6v92TA
    (Low profile's)
    Alison Gears
    Westerbeke
    12.5kw Genset
    He is using the relay board for the engine alarms which are a 12v negative (Ground) signal when active and float when not active. The relays are needed to give a 12v signal to the alarm panel.
     

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