Kohler 5ecd ran great then stopped

Scotto97

Member
Feb 26, 2009
95
Las Vegas
Boat Info
"Wench & Rum" 2007 260 Sundancer, Gen with A/C
Engines
350 Mag
I've got a mystery on my hands and would love some suggestions:

Changed oil and oil filter along with spark plugs during off season and took her out this weekend. (Has 249 total hours)

Genny ran great while I tested her out of water for 10 minutes with hose in strainer for cooling. Plenty of cool water discharging so impeller is good.

Took her out on the lake and she ran great for 5 minutes with frig and battery charger as a load then suddenly stopped with only UU (Undervoltage) as fault. Wouldn't start again the rest of the weekend - just cranks but doesn't try to fire. Plugs are clean and dry as a bone. Tried the fuel purge routine to manually run in some extra gas prior to cranking (no suitable fuel hose onboard so didn't actually bleed or verify fuel was being pumped but heard the pump working)

Could either the onboard Kohler fuel filter or the Mercruiser unit ahead of it be completely blocked? The fuel was sitting for about 6 months but there's very little mosture in Las Vegas. (Also had alot of Marine Stabil in it)

Anyone have this problem before? I'm leaning towards the fuel filters but the manual says they should last 500 hours?
 
Check to make sure you have the proper plugs. I had a similar issue and the culprit was non-resistor plugs. See old post...
 
Check to make sure you have the proper plugs. I had a similar issue and the culprit was non-resistor plugs. See old post...

I installed NGK BPR4ES 7222 plugs for my 5ECD which; from research, seem to be the correct plugs for it.

Has anyone experienced a clogged fuel filter ? (either the large pre-filter or the onboard Kohler)?
 
I'm not a master mechanic, but from your description I doubt its the fuel filter. There would have to be be A LOT of crap in your tank to completely block it. The service manual has a nice troubleshooting flow chart, have you seen it?
 
Hello

I am also having problems with the Kohler 5ECD. Motor starts then after about 4 seconds stops. LED displays UU Under Voltage. Also looking for a copy of the parts manual & Workshop manual. Can anyone help?? Boating season in the pacific so rather urgent. Thanks!
 

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