TV (Audio/Visual) Upgrade on a 560

Jackie J V

Member
TECHNICAL Contributor
Feb 5, 2009
827
King City, ON
Boat Info
560DB
2 x Raymarine e125's
Walker Bay Generations 360 Centre Console w. Yahama 60HP
2 Seadoos
Engines
CAT 3406e (C15's) @ 800HP
When I got my boat a year ago, it came with a very usable, but somewhat dated audio video setup. I decided that I would upgrade the set-up myself and thought that I’d post my project here in case it had some use to someone else. For those 560 owners looking to upgrade from the original tube TV (as per earlier e-mails), perhaps the pics of the cabinetry and set-up could be helpful.

I’m not particularly an audiophile; however I wanted to add a PS/3 for the kids, didn’t need the VCR/DVD unit and was concerned that the 42” Plasma TV was probably a power pig. Unfortunately the way my kids like to enjoy a nice quiet anchorage is to play Grand Theft Auto on the PS/3, running off the inverter bank (because it’s a nice quiet anchorage and I don’t want to needlessly run the generator).

I decided to start looking at the new LED TV’s for the reduced power draw, took some measurements and decided that the new TV I would installed would be the Samsung 40C6300

(http://www.samsung.com/ca/consumer/tv-video/tv/led/UN40C6300SFXZC/index.idx?pagetype=prd_detail&returnurl=)

The first challenge was to figure out how to get the old TV out of the cabinet. I was sure that there must be some sort of release mechanism for the TV and had made a couple of attempts last season to find “the latch”. Lesson learned – there was no easy way. The only way to access the TV and the electronics was to take out part of the couch, remove a few panels and crawl up behind the TV. Here’s a shot of the original set-up with part of the couch removed.

1Before.jpg


The corner couch was screwed to the floor and removed fairly easily with the screws taken out. The trick is to then get up into the cabinet being mindful not to damage the air conditioning unit, negotiate through the cables and wires and not get too clawed up by the exposed screws.

2AccessPort.jpg


Here’s a pic of me after having crawled inside the cabinet.

Once I got inside, it was clear as to why I couldn’t find an alternate way to get the TV off the cabinet – it was bolted on. I had to have someone stand outside the hold the TV while I unbolted from inside and then take it off the wall. The Panasonic Plasma that I took off was every bit of 90 lbs so it’s probably not a job for the Admiral.

Once that was off, it was relatively straightforward to take off the plywood panels that had been fashioned to fill the front of the cabinet and provide the mounting surface for the flat screen TV. Just work. By the way, it will be hotter than Hades inside the cabinet if it’s warm outside.

Here’s a shot of the cabinet now exposed.

3OpenedUp.jpg


Although I hadn’t seen another 560 of the era with the flat screen, I thought it must have been a custom order item from the factory because it was a very clean looking installation. However when I got it apart, it was clear that it was an early upgrade. The cabinet was just a mass of wires and cables as everything was left behind (i.e., the old cables from the initial installation were not pulled).

Again, for the benefit of fellow 560 owners, I’ll describe the cabinet modifications a little because it would not be that hard to modify an existing cabinet to install a flat screen once a tube TV is out. Essentially, my set-up had a vertical cross-member installed in the centre of the opening. The backing was made out of two pieces of ¾” plywood to fit the opening. If you used cardboard to make a template first, I don’t think it would be too bad of a job. Everything was sprayed flat black for finishing.

Next big step for me (probably needless) was to get rid of all of the excess cabling. This was a bit of a hunt and peck job for me - more like the kids game “pick-up-sticks” actually, yanking out one cable at a time while trying hard not to disturb anything structural or important J. An additional complexity that I had to contend with was the satellite internet set-up. My KVH set-up included something called TracNet, which provided mobile satellite internet. The technology was old though and the service was only offered to grandfathered DirecTV subscribers – so it was no use to me (let me know if there is anyone looking for parts). That meant that I also had to fish through what was essentially a server room below the couch and get rid of all those cables as well, without upsetting my SAT TV set-up.
Once the cables were cleared, I hooked up the TV to the satellite box for a test – here’s a shot:

4Working.jpg


Unfortunately this working picture wasn’t my initial experience. Nothing worked at first and after an hour or so I had thought I lost it and was ready to give up and bring in a pro. The Admiral was being very “helpful” pointing out every possible solution, while I was trying to focus on tracing through the problem. Finally when she decided to have a nap – Eureka! When I was yanking out the excess wires I had moved one of the cables. Fixed – it worked.

Next job was to wire everything up. Here’s my hand-drawn rough schematic of the cabling.

Schematic.jpg


Given that I would be blending technical eras - I had to do a little research to get things hooked up. I would have been easier to replace the existing 9 year old BOSE Lifestyle system, but it’s a great stereo and I didn’t want to throw away bucks to “upgrade” to an inferior stereo. Keeping it though, meant that I couldn’t use the stereo receiver as an HDMI centre, which would have made everything easier. Also, it meant a couple of tricks to get digital audio working for BlueRay movies – you definitely want this working! The current standard is optical cabling, which is what the Sony PS/3 outputs, however the BOSE stereo would only take a coax input. I found a little powered converter box at The Source (used to be Radioshack) that would take optical digital in and spit coax digital out. Also a tip if you have the same stereo – it is odd in the way that you hook up digital audio. I was expecting that the receiver would have an input jack and when I didn’t see one initially, thought that it did not have the capability to accept digital audio. Turns out the powered speaker system had a remote cable into which you plugged the digital audio cable. I had to read the manual for that one (which I generally don’t like to do) and then had to hunt around for the cable which had been tucked in under some zip cables.

Another piece of older technology that I have is the KVH satellite dish which is not an HD device. As a consequence, I don't have an HD box. If I had the HD box, I would have use the HDMI cable to hook it up.

With everything now figured out and tested, it was time to start reassembling.


5Reassembling.jpg


Note that in the picture, half of the plywood backing is installed in the cabinet opening.

Here’s the new TV hooked up and working. New TV is 25 lbs versus the original 90 lbs beast.

6Hookedupandworking.jpg


And finally, here’s everything reinstalled and still working...

7Complete-ish.jpg



The only little modification that I have to complete is a template to cover the gap around the PS/3. As part of the install process, I went and got one of the new 2nd generation smaller PS/3’s – it was slimmer to fit into the configuration, Sony was smart and moved the power switch to the front of the device (important for my set-up) and they also improved the power draw – now at 250 watts versus 360 watts for the previous generation – and less heat dissipation.

As I mentioned at the outset, one of my primary objectives was power maintenance (which is clearly what I say to the Admiral and not the spectacular picture quality in the new TV J ). Here’s how I added up the difference in power consumption for playing the PS/3.

In the old configuration to play a game, kids had to power up the TV (395 watts) which was only a monitor and therefore they also had to power up the stereo (350 W) and the powered speakers (300 W). The PS/3 was another 360 W and they had to turn on the Sony VCR/DVD player which everything ran through (which I’m guessing in powered down mode drew another 100 watts or so). So all together 1,505 watts or like running 15 x 100 bulbs off the batteries! (also note to any electronics experts out there, if I’m interpreting this stuff wrong – I’d appreciate your clarifying. Some of the devices included power draw in watts – other in amps – which I converted assuming 120v power supply).

For the new set-up, to play a game they need to turn on the TV – 100 watts (including internally amplified speakers) and the new PS/3 – 250 watts meaning a total draw of 350 for a 77% reduction in power consumption.

It was a satisfying project that only chewed up two afternoons. Plus - now I have a big screen TV for my office at home. :grin:

Long thread – sorry. Hopefully someone finds this useful or at least interesting.

Paul
 
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I WISH I had that much room....

I have a question... I have a Bose Lifestyle system as well. I think Sea Ray still puts these in Sport Yachts/Yachts and they are still sold (albeit newer models). If the thing had a Blu Ray player in it and handled iPod connections, it would perfect. But my question is this... What did you do for the other staterooms? I know when Sea Ray installs these Lifestyle systems, they use the Zone 2 (and other zones) to distribute audio/video to the staterooms. I could be watching sat TV in the salon and watch a DVD in the front stateroom all from the Lifestyle... Did you just disconnect the staterooms from your setup?

I've ripped all the OEM stuff out of mine... you are right... rats nest doesn't begin to describe how the original stuff was installed.

Also, did you hook an AM/FM antenna up to the Lifestyle?
 
My set-up had the zone 2 configuration as well. I left it connected for purposes of music distribution, although I've never really used that feature. I also have a DVD player in the front stateroom (exact Sony DVD/VCR model that was in the salon). If I want to watch a movie in the front stateroom, I can play it from there.

My Lifestyle does not have video distribution capabilities, which would have been useful to me. The video distribution was handled by the Sony DVD/VCR. I could have replicated that capability If I'd installed a dedicated Sony BlueRay player (which also would have made my life easier, however I wanted to install the PS/3 for its dual purpose).

TV is distributed to each of the staterooms, although they require their own Satellite boxes. Next step will be to replace the old TV/VCR combos in the 2nd and 3rd staterooms and replace with ~17" LCD's. Those old TV's are just taking up too much valuable storage space.

I do have an AM/FM antenna hooked up to the lifestyle, however that was there and didn't require my intervention.

One other item I need to find is a Coax to Component convertor so I can hook-up the satellite TV to Raymarine E120's on the bridge.

Paul
 
Very nicely done. Thank you for the write up.
 
Very good. Now I just need to figure out how to install a small TV in my boat.
 
Being the dumb a$$ I am, I decided that I still wasn't happy with the configuration and needed to pull the whole thing apart again.

Warning - this is probably of interest only if you have a similar configuration that you're also looking to update/upgrade.

A few things that I wanted to accomplish with a second stage upgrade:

1. The Non-HD box from Bell (Canada) does not come with an RF remote. In the previous configuration, the satellite box was kept in a cabinet above the galley bar. Without the RF adapter - I needed to have one of the cabinet doors open if I wanted to use the remote (dumb). There is another solution with a different type of RF, which I would have used if there weren't other goals to accomplish.

2. I wanted to send the satellite TV signal to the bridge E120's (which I had configured when I upgraded the bridge electronics). Unfortunately, with the recent reconfiguration I couldn't reconnect from the non-HD satellite box.

3. Gain the full usage of the cabinet above the galley bar. The satellite box was taking up a chunk of the cabinet and I really felt that it belonged in the TV cabinet. There was also a 6 disc CD changer up there which a) I think is obsolete with all my music on the iPOD and b) is just a stupid design. Why would they stick the CD changer for the bridge stereo in a cabinet in the galley???

So back in I went (this was last week when I was on vacation).

Backatit.jpg



Which means the whole saloon becomes a mess...did I mention we were on vacation?

TheMess.jpg



Even the dogs thought I was bonkers...

PeanutGallery.jpg


Here's the updated schematic for the new configuration:


UpdatedSchematic.jpg




Essentially, I replaced the non HD satellite box with the HD version, which has an HDMI out as well as a composite out. The HDMI now goes to the TV, while the composite goes to one of the Raymarine E120's and the sound to the bridge stereo. To move everything from the cabinet above the galley counter to the TV cabinet, all I needed to do was to use a connector to connect the former coax cable coming from the satellite, to the coax cable which formerly ran to the TV configuration. That way I didn't need to fish any additional cables. At the TV cabinet end, the former coax input to the DVD/VCR becomes the input to the satellite box and voila...signal!


EmptiedCabinet.jpg



With this reconfigured, I was able to move all of the electronics from the galley cabinet, freeing it up. I left the DSS switch up there though as I didn't want to disturb it's wiring. I'll finish boxing it in later (minor task).

The only other task is to create a template to finish the outline of the electronic components below the TV.


Paul
 
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