Recent content by Matts5150

  1. M

    Ignition? Wires heating up during engine operation

    I believe I fixed my issue as I no longer noticed the wires heating up what I did was replaced the starter with new OEM starter and solenoid and also replaced 90 amp fuse. I cleaned replaced all terminals that were corroded or that didn't look great. Even though the starter was working it still...
  2. M

    Ignition? Wires heating up during engine operation

    Sounds correct to me thanks for the heads up
  3. M

    Ignition? Wires heating up during engine operation

    Thanks for all the information. I have a pretty good judgment of wire gauging I could be off by a little but I would say it's roughly 16 to 18 gauge. I also forgot to mention each side of the blade fuse has a different gauge wire which I found was kind of odd when I say gauge one would be 18 the...
  4. M

    Ignition? Wires heating up during engine operation

    If I were to purchase one of these what would I need to do to isolate the problem with one of them?
  5. M

    Ignition? Wires heating up during engine operation

    So I went down and I tested turning the ignition on all the way without starting the wires stayed cool it was until I started it up they started to warm up this time they didn't get so hot but they were warm I also noticed the same red with purple stripe wire goes to several locations I'm not...
  6. M

    Ignition? Wires heating up during engine operation

    The fuse does sometimes let go but the wires are always getting warm. Are you saying to put a lesser fuse in there instead of a 20 like a 10 or 15 I don't think that would stop it from heating up if anything the fuse would just pop quicker I could try that. When I get home today I'm going to...
  7. M

    Ignition? Wires heating up during engine operation

    Oh yes you are correct I totally forgot about that not sure what I was thinking and that's good to know I don't have to drain the system. Thanks for the reminder
  8. M

    Ignition? Wires heating up during engine operation

    Bank of 4 mini fuse I removed two of the 4 because I noticed one of the other fuses we're getting warm as well so I installed two new fuse holders for those two that are separate now I'm just wondering if the original factory the wires were crossed.
  9. M

    Ignition? Wires heating up during engine operation

    Here is a picture of the blade fuse holder that I installed a year ago. I will also attach a picture of the original OEM Bank of four fuse holder that's still in use you'll see that it's melted as well
  10. M

    Ignition? Wires heating up during engine operation

    I thought of something else that could potentially be my problem but I doubt the factory would have misspined the wires. So the original fuse block the two wires came out of that melted where from a bank of four fuses I'm wondering if the wires out of the bank of four we're not matched up...
  11. M

    Ignition? Wires heating up during engine operation

    That's a brand new blade fuse Marine grade holder that I installed and it's still melted the factory one was a mini blade fuse that came with a bank of four. So I don't believe it's the fuse holder the wires heat up as well got to be something else somewhere.
  12. M

    Ignition? Wires heating up during engine operation

    That's a good point they are definitely roughly around 18 gauge and when looking at the manuals it was showing 20 amp fuses. I still have not figured out the problem yet I went a whole season melting several fuses. I really want to get down and replace that 90 AMP fuse on the starter and clean...
  13. M

    Ignition? Wires heating up during engine operation

    Great to know thanks I'll give them a shout
  14. M

    Ignition? Wires heating up during engine operation

    My engine serial number in case someone happens to come across the exact wiring diagram for mine Engine s/n 0W657692 Thanks all
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