Air Conditioning Solutions

Mrichardson

New Member
Nov 28, 2009
22
Chicago
Boat Info
1989 Sea Ray 340 Express Cruiser
1977 Century Arabian - 17'
Engines
Mercruiser
All

I've gone through a couple more air conditioning problems over the past few weeks and I thought that I would add them to the forum in case anyone needs problem solving in the future.

My boat: 1989 Sea Ray Express Cruiser 340
Air Conditioning System: Marine Air

Problem 1: Loss of cooling
I noticed this problem almost as pure luck. I came in the cabin from the outside and thought that the air did not feel as cool as usual. I looked to see if the compressor was running and it was not. I switched the system from heat to cool and there was no response from the compressor. I could not get it to come on. So, I turned the sytem completely off and after a few seconds I heard a 'click'. When I restarted it, the compressor came on for a moment but then stopped. I went outside to check the water flow for the cooling water and found that there was no water being pumped through the system. I then knew that the compressor was overheating thus the reason that it was not running.
I got down into the bilge and checked the strainer and found that it was dirty but not plugged. I then disconnected the water line from both sides of the cooling water pump and I saw that water was running in through the strainer just fine. I hooked up my water hose to the other side of the tubing and a friend told me that water was flowing out the port on the side just fine. Therefore I knew that there was something wrong with the water pump. When I touched it, it was very hot. I then disconnected the water pump from the electrical system (turned off all power before disconneting) and then unscrewed it from it's mount. I took it out and took it apart and found no problems. My pump is a magnetically coupled pump and I found that the rotor would turn but I could not figure out why it would not pump. After cleaning I found that it still would not pump after reconnecting the electrical. An old timer watching me on the dock that day helped me see that the pump itself is cooled by the water that it is pumping. There are two small tubes that run from the water pump turbine back into the motor itself. I managed to take apart the pump housing so that I could get to the two tubes and just as a guess, I blew into one of the tubes. Turns out that the return tube was right in my eye and I got a face full of brown mud. It seems that while sitting in my marina running the AC, the pump had collected a lot of muddy water and had become clogged with mud. Once I had free flow through that cooling system for the pump, I hooked it up and it ran just fine. It saved me a lot of cash because I was getting ready to spend a couple hundred dollars for a new pump. It's run perfectly since then and all in all it was a simple fix. All total it took me about 2 hours to figure it out, clean it and reinstall it.

Problem 2: Cooling air not quite as cold
I noticed this problem one day when I was in the cabin and I could sense that the air was not quite cold enough. It seemed kind of sticky in the cabin and when I put my hands in front of the vent, the air was cool but not cold. Normally it is as cold as a meat locker in my cabin but on this night it was just kind of cool. It was one of the hottest days of the year and the night was rather warm. In the morning I started investigating it after I had thought about it all night. The compressor was running, the cooling water system was running and all in all, things seemed fine except it was not cool enough. I have a fresh load of refrigerant from a switching valve replacement from earlier in the year so I knew the system was fully charged. The next morning I got access to my AC unit and I could immediately see that it was covered in ice. Nearly half the cooling unit was covered in a thick block of ice. I turned off the unit and proceeded to use a hair dryer to start melting the ice. I spent most of an hour trying to warm the unit but ultimately I decided to just turn off the AC and let the ambient warm air melt the ice.
Once all the ice was gone, the unit began to cool again as usual and I have had no problems. Now whenever I am gone for a few hours on a hot day I will turn off the AC so that it has a chance to defrost. It always cools the cabin quickly so I would rather have an hour of waiting while the cabin cools - rather than an AC unit that is suffering wear and tear to cool a cabin when I am not around. Plus there is always the risk of a mud clog mentioned above or a tube failure which could flood my bilge. To me, it is better to be safe with a warm cabin while I am gone - than to have a massive water leak or an AC failure which is at least a $300 service fee.
Hope this helps anyone.
Michael Richardson
 
Regarding your comment about the Marine Air developing ice. There is a way on newer units (mine is 2004) to prevent this with a software comand. We recently switched our filter from the mesh type to Breathrights from West Marine. On the package, there are instructions on how to program a reverse cycle Marin Air system so the heat comes on briefly to melt any ice that is beginning to develop. Usually this only happens on hot, sticky days. We will be in our cabin enjoying really cool (68 degrees) cabin temps and then realize the heat is on. The cabin temp will warm up a bit but before it becomes uncomfortable, the really cold air begins to come out of the grill. It's a nice feature of Marine Air. Most reverse cycle units from other brands probably do something similar although that's just a guess.

At little off post but we really like the new filters. We no longer have to dust and the air is clearly better quality.
 
I have a good buddy that is an HVAC guy and he schooled me on a lot of AC things this summer when I had problems.

My boat has 3 AC units, all Cruise Airs with digital thermostats. One circulation pump and strainer, feeding out to a one-to-three manifold and forward to the two staterooms and salon, with the forward stateroom and salon exiting out the starboard of the boat and the guest cabin exiting out the port.

We all know that these things get built up with gunk, which is especially true for us since we dock on a tributary river. When it gets plugged up, the affected AC unit throws a pressure code and goes into shutdown. Clenaing out the crap is healthy not only so that the water can curculate, but the gunk also builds up inside the heat transfer coil, insulating the equipment from the very water designed to transfer the heat....further degrading the cooling effect.

Anyhoo, the nifty thing he did for me this summer is he rebuilt my manifold for me. Tore the old cheap factory PVC one out and fabricated a new one out of a commercial radiator hose and brass fittings which all have screw connections to pop out indivudaul 3 cooling lines. This now allows me to take a common dockside/garden hose into the engine room and blast out each of my three circuits, individually, about six inches from the pump/strainer mechanism....whereas before I couldn't readily access the lines; I'd have to pump them from the AC units which involved talkeg the staterooms apart to get to the AC units, which was a huge PITA...and then I only got from the unit to the outside of the boat, ignoring the line running from the circulation pump to the units.

It now takes me about 5 minutes to blow out the entire system with no tools, and I get the entire system. Before it took 45 minutes and I would have a hose running through the cabins, making a mess, and only blowing out from the compressors out to the outside of the boat.

Best $100 I ever spent.

I'll try to take a photo of the new hand-made manifold if anyone is interested.
 
Regarding your comment about the Marine Air developing ice. There is a way on newer units (mine is 2004) to prevent this with a software comand. We recently switched our filter from the mesh type to Breathrights from West Marine. On the package, there are instructions on how to program a reverse cycle Marin Air system so the heat comes on briefly to melt any ice that is beginning to develop. Usually this only happens on hot, sticky days. We will be in our cabin enjoying really cool (68 degrees) cabin temps and then realize the heat is on. The cabin temp will warm up a bit but before it becomes uncomfortable, the really cold air begins to come out of the grill. It's a nice feature of Marine Air. Most reverse cycle units from other brands probably do something similar although that's just a guess.

At little off post but we really like the new filters. We no longer have to dust and the air is clearly better quality.

I guess you are refering to this product?

http://www.cruisair.net/sheets/L-2223.pdf

I was not aware these existed so thanks for the info. It appears these are designed to be mounted right on the evaporator coils but it sounds like you are using them to replace those goofy metal mesh filters Sea Ray (and I guess Tiara) use in the return vents?
 
to avoid ice from forming the easiest way is to leave a/c fan setting on LOW (lowest possible), not auto.
 
I guess you are refering to this product?

http://www.cruisair.net/sheets/L-2223.pdf

I was not aware these existed so thanks for the info. It appears these are designed to be mounted right on the evaporator coils but it sounds like you are using them to replace those goofy metal mesh filters Sea Ray (and I guess Tiara) use in the return vents?

Yes. Got the name mixed up. These really do a nice job. I threw the stock mesh sreen away. They are a little pricey however.
 
Yes. Got the name mixed up. These really do a nice job. I threw the stock mesh sreen away. They are a little pricey however.

Thanks for the info, after 15 years of use my orginals are getting a little rough..
 

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