Another Big Riser Temp Difference

4sure

Member
Feb 16, 2008
86
Norwalk, CT
Boat Info
360 Sundancer 2002
Engines
Twin 8.1L Mercruisers
Gentlemen

Can you please advise me concerning a cooling system on my 1999 Sea Ray 27’ Sundancer with a raw water cooled Mercruiser 454, Bravo III drive. Last season when at cruising speed, about 3300 RPM the engine temp was a constant 165 degrees. No engine work was performed over the winter other than winter storage processes as advised in the 454 Mercruiser service book. When the boat was put in the water, there was an overheat condition which was diagnosed as an obstruction in the hose from the drive to the raw water pump. The hose was cleared, the water pump flow test was performed and the overheat condition was gone. During the process of troubleshooting the overheat condition the thermostat, a large water hose (leaking) and the water pump impeller were changed, all Mercruiser parts. The exhaust manifold, risers and water pump housing were inspected and looked fine (the old water pump impeller was good, it was change anyway).

Now at cruising speed, 3300 RPM the engine temp is almost 180 degrees, the port riser is at 112 degrees and the starboard riser is 200 degrees. The heat gun shows 165 at the thermostat housing. On the warmer riser, the water hose going from the thermostat housing to the bottom of the exhaust manifold is significantly warmer that the port side.

There are no water temp measurements in the service book. Are these temps a normal condition? Would you suggest any other testing I can do?
 
By the way I sent the same inquiry to Mercruiser and they suggested testing for a blown head gasket.
 
I discussed this issue with a Mercruiser engineer who stated the temp for the engine should not be greater than 175 degrees. I will investigate the water inlet hose to the raw water pump from the drive pickup. I think thats where the problem is. I will let you know what I find, the boat may have to be pulled out for the inspection. The engineer feels there is not enough water flowing at high RPMs. The water flow test in the manual is only for low RPMs.
 
Problem solved. After compairing the water flow volume with another engine of the same size it was determined the flow was significantly less. With that a decision was made to install a through hull fitting for cooling instead of the drive water pick-up. There is no pump in the drive, this should not be an issue. The temp now stays about 170 degrees or less, depending on RPM, all the time.
 

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