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Holy crap! That's insane. Find a similar fastener at McMaster carr and buy a really good tap. Curious what you paid for this housing? I replaced both my CF3s with CF4s a couple of years ago. Each unit was around $950.
If you try that approach, leave the plugs out after you pink the system. My starboard side only saw one winter storage and it was destroyed.Hmmm. I am very concerned about galvanic corrosion on these $1000 aluminum pieces of junk. Maybe make replacing the blue ones annually should become part of the regimen? They're cheap enough.
I stripped mine and had no more problems for several years then sold the boat. It won't corrode any faster than the inside of an aluminum gas tankI recently discovered that the paint on my Cool Fuel 3 module is peeling and as a result my entire fuel system is full of paint particles. Unfortunately I wasn't even aware of the existence of this problem until now, and I have since read every thread on every forum I could find to gather as much information as possible.
I am currently in the process of repairing all the damage. I sent my injectors to SouthBay Injectors in NY for cleaning, and I thoroughly cleaned the fuel line and the fuel rail. I am not 100% sure what to do with the fuel pump cover however. I am aware that there is a new anodized cap, but I am not sure if I should buy it, or simply strip all the paint off of mine and use it as is. Do you think the bare aluminum would corrode and cause more issues?
I am also curious if there are any better alternatives to this Cool Fuel module? Have any of you ditched this POS and replaced it with something better?
I stripped mine and had no more problems for several years then sold the boat. It won't corrode any faster than the inside of an aluminum gas tank