Installing bow thruster 260 Sundancer

The tunnel fits in the holes.

655C38F1-124B-4CC6-90FC-7D5D5D867560.jpeg
 
Wow....my palms started sweating just seeing the holes in the boat. I don't think I could have done it!!

Awesome project. Looking forward to seeing the rest.
 
Roland,

Lookin good. Is the tube glassed to the hull and then trimmed, or trimmed and then glassed to the hull?

What is the aluminum frame under the boat? It looks too complicated to be a trailer.

It will be trimmed before glassed to the hull. The aluminium frame is just a support for the boat during land storage.

Support 1.jpg
Support 2.jpg
 
I remember reading something at one point, what is the reasoning that the back side of the tube isn't flush with the hull? Does that help prevent cavitation?

Looks good!
 
I remember reading something at one point, what is the reasoning that the back side of the tube isn't flush with the hull? Does that help prevent cavitation?

Looks good!


This is from the istallation manual.

High-Speed Boats
Tunnel lengths must be increased to protect the propeller from damage when crashing against the water surface during high-speed cruising.

1. A possible problem in sail boats or fast powerboats is that a non-rounded surface can generate drag from the back face of the tunnel, as it creates a“fl at” area facing the fl ow of water (1).

This problem can be solved in two different ways, depending on what is possible or easier to perform.

2. The best solution which generally reduces the most drag is to make a recess in the hull at the back of the tunnel. As the back face is removed water can flow freely past the tunnel entry. The depth and shape of this recess will depend on the boat and the angle facing up/ down aft of the tunnel insert. Normally it is angled slightly down because of the water flow on this area (2).

3. Making a deflector/ spoiler in front and underneath the tunnel can also reduce damage to the thruster and drag. The deflector/ spoiler will push the
water flow out from the hull so water can pass by the back face of the tunnel. The shape and size of this deflector/ spoiler will depend on the hull shape.
The easiest way of making the deflector/ spoiler is to retain a part of the lower forward area of the tunnel while installing the tube. Use this area as support to mould a soft curve/spoiler shape from the hull. (3).
 
The way I read that makes yours look backwards... sorry, probably just me.
 
The way I read that makes yours look backwards... sorry, probably just me.

Me too. Having the lip on the front certainly makes sense for diverting the water away from the opening when pushing water. I can't see how have the lip on the trailing edge helps at all. If anything it'll have a tendency to 'scoop' water towards the blades.
 
Yep, I knew it was just me... I was having trouble determining which direction the bow was. I see that now.
 
This is from the istallation manual.

High-Speed Boats
Tunnel lengths must be increased to protect the propeller from damage when crashing against the water surface during high-speed cruising.

1. A possible problem in sail boats or fast powerboats is that a non-rounded surface can generate drag from the back face of the tunnel, as it creates a“fl at” area facing the fl ow of water (1).

This problem can be solved in two different ways, depending on what is possible or easier to perform.

2. The best solution which generally reduces the most drag is to make a recess in the hull at the back of the tunnel. As the back face is removed water can flow freely past the tunnel entry. The depth and shape of this recess will depend on the boat and the angle facing up/ down aft of the tunnel insert. Normally it is angled slightly down because of the water flow on this area (2).

3. Making a deflector/ spoiler in front and underneath the tunnel can also reduce damage to the thruster and drag. The deflector/ spoiler will push the
water flow out from the hull so water can pass by the back face of the tunnel. The shape and size of this deflector/ spoiler will depend on the hull shape.
The easiest way of making the deflector/ spoiler is to retain a part of the lower forward area of the tunnel while installing the tube. Use this area as support to mould a soft curve/spoiler shape from the hull. (3).

Thanks for the info.
 
Assuming your boat floats when you launch her, I’d like to nominate this for the 2021 “CSR Best Do-It-Yourself” award.

I have to say, it takes a lot of nerve and confidence to drill that big of a hole in something that is supposed to float!
 

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